Our engineers work closely with you to get all of your exact product requirements by design and calculation, bringing your drawings to a real stuff. Also, we support to modify the drawing rely on customers’ request and optimize the function character through this process.
We have the team with sophisticated engineers to operate CAD, Pro/E, UG, 3Dmax and other related files about the drawing. Also, those work help the project off the ground and keep it running on the right track. The whole design suggestion and precise craft are focus on eliminating any potential problems which may happen through the process of making mold and optimize the manufacturing method that provides maximum quality stability and economy.
Mold drives production costs. According to the process, One-cavity mold can make one part a time. The fewer cavities you have on the mold, the fewer parts you can get per time, but also the fewer cost for the mold at the same time. That is a trade budget between your mold budget and your production budget. Our team shall regard on your real business development and potential possibility of request to calculate the cavities amount, which will keep an economical and effective balance for the producing business. Always, the mold life related to the total parts quantity of which it could put out. We shall maintain the molding at no charge to you for the life of the project as long as the mold remains in our facility and protect the mold away from being damaged in some circumstance. No strings, hidden costs or extra fees in.
Baytain uses the flat press vulcanizer as platform for forming the raw material into customized products. We select the premium natural rubber with components mixed together as preforming material. According to the mold type, the experienced worker will put the roll extruded rubber into the cave and handle the preheated flat press vulcanizer for forming process. The formed rubber parts will be modified by worker to make it perfect and get the finally rubber parts.
Normal process for forming the rubber production as below:Raw material-mixing-roll extrusion-molding and vulcanization-shape up.