Baytain is one of the global market leaders in the manufacture and supply of wear-resistant rubber products
Rubber Stator and Rotor of Flotation Machine
The rotor and stator of the flotation machine are mainly composed by metal skeleton inserts and wear-resistant rubber.
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Product details
Rubber Stator and Rotor of Flotation Machine
The rotor and stator of the flotation machine are mainly composed by metal skeleton inserts and wear-resistant rubber. Metal skeleton inserts are made of advanced flame cutting and then welded accurately under strict process standards. The strength and balance performance of the skeleton inserts are guaranteed by balancing detection through dynamic balancer. The rubber rotor and stator of flotation machine surface were bonded with wear-resistant rubber and then vulcanized at high temperature.
Our company has 3600 tons of super large flat plate vulcanizer and have the capability to produce the rotor and stator of flotation machine from diameter 200 to 2400 mm. If the demand is more special, we can customize it according to customer requirements.
Properties of rubber material
| Item | Unit | Index |
| Tensile strength ≥ | 17 | |
| Acid (base)coefficient 20%H₂SO₄（20%NaOH）18℃24h | 0.8 | |
| Elongation at break ≥ | % | 450 |
| Hardness | Shore hardness A | 55±5 |
| Hot air aging coefficient≥90℃24h | 0.75 | |
| Abrasion loss | cm³/1.61km | 0.7 |
| Metals and layer adhesion≥ | MPa | 2.5 |
| Tearing permanent deformation≤ | % | 30 |
| Oil coefficient 20# oil 100℃24h | % | ±10~5 |
Features
1. Abrasion resistance
2. Tear resistance
3. Impact resistance
4. Chemical stability
5. Long service life
The rubber stator and rotor of flotation machine represents a significant advancement in mineral processing technology, offering improved performance and durability in demanding ore separation applications. These critical components form the heart of flotation equipment, where their unique material properties and engineered design contribute to more efficient operation and reduced maintenance requirements in mineral concentration processes.
In mining operations worldwide, the implementation of rubber stator and rotor of flotation machine has demonstrated notable advantages in handling abrasive slurries and corrosive chemical environments. The resilient nature of the rubber stator and rotor of flotation machine ensures consistent air dispersion and particle suspension, crucial for achieving optimal mineral recovery rates. Unlike metallic alternatives, the rubber stator and rotor of flotation machine exhibits superior resistance to wear from abrasive particles, significantly extending service life in applications involving sulfide ores, phosphate, and other valuable minerals.
The design flexibility of the rubber stator and rotor of flotation machine allows for customization according to specific ore characteristics and processing requirements. Modern flotation circuits increasingly rely on the reliable performance of the rubber stator and rotor of flotation machine to maintain stable froth formation and bubble-particle attachment throughout continuous operation. These components have become essential in both roughing and cleaning stages of mineral separation, contributing to higher concentrate grades and improved process economics across diverse mining applications.
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Baytain is one of the global market leaders in the manufacture and supply of wear-resistant rubber products
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Customized sizes and working condition are also available upon request.
Customized sizes and working condition are also available upon request.
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Baytain rubber and plastic products Co., Ltd
